空壓機(jī)后處理設(shè)備如何保障設(shè)備品質(zhì)的？

創(chuàng)新已成為企業(yè)的“標(biāo)配口號(hào)”，那么在壓縮空氣后處理行業(yè)到底該如何進(jìn)行技術(shù)創(chuàng)新呢？技術(shù)創(chuàng)新的路徑又是怎么樣呢？從哪些方面或角度進(jìn)行開(kāi)展技術(shù)創(chuàng)新呢？技術(shù)創(chuàng)新的路徑一定著眼于解決行業(yè)痛點(diǎn)、滿(mǎn)足客戶(hù)需求、引導(dǎo)未來(lái)發(fā)展。我們以冷干機(jī)為例進(jìn)行簡(jiǎn)要分析：

Innovation has become the "standard slogan" of enterprises, so how to carry out technological innovation in the compressed air after-treatment industry? What is the path of technological innovation? From what aspects or angles to carry out technological innovation? The path of technological innovation must focus on solving industry pain points, meeting customer needs and guiding future development. We take the cold dryer as an example for brief analysis

從原理角度來(lái)看，當(dāng)前冷凍式干燥機(jī)（冷干機(jī)）是通過(guò)冷媒制冷技術(shù)，使壓縮空氣中的水蒸氣凝結(jié)成液滴通過(guò)自動(dòng)排水閥排出，從而達(dá)到減少含水量的目的。冷干機(jī)運(yùn)行時(shí)，對(duì)環(huán)境溫度較為感觸，進(jìn)氣溫度每升高5℃，制冷效率就要下降30%，供氣露點(diǎn)將顯著升高。一般在超過(guò)38℃和低于0℃時(shí)，就無(wú)法有用運(yùn)轉(zhuǎn)。

From the principle point of view, the current freeze dryer (cold dryer) is through the refrigerant refrigeration technology, so that the water vapor in the compressed air condenses into droplets and is discharged through the automatic drain valve, so as to achieve the purpose of reducing the water content. When the chiller is running, it is sensitive to the ambient temperature. For every 5 ℃ rise in the intake air temperature, the refrigeration efficiency will decrease by 30%, and the supply air dew point will increase significantly. Generally, when the temperature is higher than 38 ℃ and lower than 0 ℃, it can not work effectively.

由于冷凍式干燥機(jī)采用的是制冷技術(shù)，所以冷媒蒸發(fā)溫度不允許低于2℃，否則會(huì)結(jié)冰而堵塞管道，導(dǎo)致壓縮空氣無(wú)法通過(guò)。那么，我們是否可以通過(guò)技術(shù)創(chuàng)新來(lái)拓寬冷干機(jī)適應(yīng)環(huán)境溫度范圍呢？答案是肯定的。

Because the refrigeration technology is used in the freeze dryer, the refrigerant evaporation temperature is not allowed to be lower than 2 ℃, otherwise it will freeze and block the pipeline, resulting in the compressed air can not pass through. So, can we broaden the range of the cold dryer to adapt to the ambient temperature through technological innovation? The answer is yes.

空壓機(jī)精 密過(guò)濾器主要應(yīng)用于壓縮空氣凈化、除雜，將混合于壓縮空氣中的塵埃、水蒸氣、磨損粒子、油污以及細(xì) 菌進(jìn)行過(guò)濾。如果過(guò)濾效果不佳，由塵埃、油和水混合在一起而形成了一種有害的腐蝕性油泥，會(huì)快速磨損氣動(dòng)設(shè)備、堵塞閥門(mén)、腐蝕管路，從而造成空氣泄露、工具和設(shè)備損壞、生產(chǎn)停滯、維修成本增加、產(chǎn)品報(bào)廢、健康和安 全受到威脅、工作環(huán)境受到影響。

The air compressor precision filter is mainly used in the purification and impurity removal of compressed air, filtering the dust, water vapor, wear particles, oil and bacteria mixed in the compressed air. If the filtering effect is not good, a kind of harmful corrosive sludge is formed by the mixture of dust, oil and water, which will quickly wear the pneumatic equipment, block the valve and corrode the pipeline, resulting in air leakage, tool and equipment damage, production stagnation, increased maintenance costs, product scrap, health and safety threats, and impact on the working environment.