空壓機(jī)后處理設(shè)備如何保障設(shè)備品質(zhì)的？

空壓機(jī)后處理設(shè)備除去水份、過濾雜質(zhì)、油霧等潔凈壓縮空氣的關(guān)鍵性設(shè)備，是為產(chǎn)品品質(zhì)與用氣設(shè)備“保駕護(hù)航”的“屏障”，如果這道“屏障”失守，壓縮空氣將毫無用處，甚成為“禍害”。那么，壓縮空氣后處理技術(shù)或設(shè)備如何才能擔(dān)當(dāng)此重任呢？

Air compressor post-treatment equipment is the key equipment to remove water, filter impurities, remove oil mist and other clean compressed air, which is the "barrier" for product quality and gas equipment. If this "barrier" fails, compressed air will be useless, or even become a "disaster". So, how can compressed air post-treatment technology or equipment take on this important task?

縱觀產(chǎn)業(yè)實(shí)情，除水、過濾、除油等凈化技術(shù)并非壓縮空氣行業(yè)獨(dú)有，當(dāng)前，壓縮空氣行業(yè)的除水、過濾、除油等凈化技術(shù)也是在借鑒、模仿其他行業(yè)技術(shù)或基于傳統(tǒng)技術(shù)上發(fā)展而來的。為了適應(yīng)新時(shí)代高品質(zhì)、低成本、低能耗的生產(chǎn)需求，唯有創(chuàng)新，尤其是不斷加強(qiáng)與深化技術(shù)創(chuàng)新。

Throughout the actual situation of the industry, the purification technologies such as water removal, filtration and oil removal are not unique to the compressed air industry. At present, the purification technologies such as water removal, filtration and oil removal in the compressed air industry are also developed from the technologies of other industries or based on traditional technologies. In order to meet the production demand of high quality, low cost and low energy consumption in the new era, innovation is the only way, especially the continuous strengthening and deepening of technological innovation.

雖然，創(chuàng)新已成為企業(yè)與企業(yè)家的“標(biāo)配口號(hào)”，那么在壓縮空氣后處理行業(yè)到底該如何進(jìn)行技術(shù)創(chuàng)新呢？技術(shù)創(chuàng)新的路徑又是怎么樣呢？從哪些方面或角度進(jìn)行開展技術(shù)創(chuàng)新呢？技術(shù)創(chuàng)新的路徑必須著眼于解決行業(yè)痛點(diǎn)、滿足客戶需求、未來發(fā)展。我們以冷干機(jī)為例進(jìn)行簡(jiǎn)要分析：

Although innovation has become the "standard slogan" of enterprises and entrepreneurs, how to carry out technological innovation in the compressed air after-treatment industry? What is the path of technological innovation? From what aspects or angles to carry out technological innovation? The path of technological innovation must focus on solving industry pain points, meeting customer needs and leading future development. We take the cold dryer as an example for brief analysis

從原理角度來看，當(dāng)前冷凍式干燥機(jī)（冷干機(jī)）是通過冷媒制冷技術(shù)，使壓縮空氣中的水蒸氣凝結(jié)成液滴通過自動(dòng)排水閥排出，從而達(dá)到減少含水量的目的。

From the principle point of view, the current freeze dryer (cold dryer) is through the refrigerant refrigeration technology, so that the water vapor in the compressed air condenses into droplets and is discharged through the automatic drain valve, so as to achieve the purpose of reducing the water content.

冷干機(jī)運(yùn)行時(shí)，對(duì)環(huán)境溫度較為敏感，進(jìn)氣溫度每升高5℃，制冷效率就要下降30%，供氣露點(diǎn)將顯著升高。一般在超過38℃和低于0℃時(shí)，就無法有效運(yùn)轉(zhuǎn)。

When the temperature of the inlet air increases by 5%, the air supply efficiency decreases significantly. Generally, when the temperature is higher than 38 ℃ and lower than 0 ℃, it can not operate effectively.

由于冷凍式干燥機(jī)采用的是制冷技術(shù)，所以冷媒蒸發(fā)溫度不允許低于2℃，否則會(huì)結(jié)冰而堵塞管道，導(dǎo)致壓縮空氣無法通過。那么，我們是否可以通過技術(shù)創(chuàng)新來拓寬冷干機(jī)適應(yīng)環(huán)境溫度范圍呢？答案是肯定的。

Because the refrigeration technology is used in the freeze dryer, the refrigerant evaporation temperature is not allowed to be lower than 2 ℃, otherwise it will freeze and block the pipeline, resulting in the compressed air can not pass through. So, can we broaden the range of the cold dryer to adapt to the ambient temperature through technological innovation? The answer is yes.

空壓機(jī)精密過濾器主要應(yīng)用于壓縮空氣凈化、除雜，將混合于壓縮空氣中的塵埃、水蒸氣、磨損粒子、油污以及細(xì)菌進(jìn)行過濾。如果過濾效果不佳，由塵埃、油和水混合在一起而形成了一種極其有害的腐蝕性油泥，會(huì)快速磨損氣動(dòng)設(shè)備、堵塞閥門、腐蝕管路，從而造成空氣泄露、工具和設(shè)備損壞、生產(chǎn)停滯、維修成本增加、產(chǎn)品報(bào)廢、健康和受到威脅、工作環(huán)境受到影響。

The air compressor precision filter is mainly used in the purification and impurity removal of compressed air, filtering the dust, water vapor, wear particles, oil and bacteria mixed in the compressed air. If the filtering effect is not good, a kind of extremely harmful corrosive sludge is formed by the mixture of dust, oil and water, which will quickly wear the pneumatic equipment, block the valve and corrode the pipeline, resulting in air leakage, tool and equipment damage, production stagnation, increased maintenance costs, product scrap, health and safety threats, and impact on the working environment.